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Risk Academy, led by the Nexus Consortium · Infrastructure, Energy and Industry · Department of Industry and Supply Chains

Taught in the Nexus stream

Advanced industry, manufacturing and materials

The discipline covers production systems, industrial process safety, industrial cyber resilience, advanced materials and the resilience of manufacturing to shocks in inputs, energy, labour and technology.

01Scope

What the discipline covers

The subtopics its courses and labs teach.

  • Manufacturing operations risk
  • Operational technology security
  • Industrial process safety
  • Advanced materials and nanomaterials
  • Materials and components supply
  • Industrial energy and water
  • Human-machine work
  • Technology adoption

Courses in development extend the scope to one further subject: Advanced materials and nanomaterials risk.

02Maps

Maps and the globe for any place

Search any place or open the world; the layers and generators follow advanced industry, manufacturing and materials on the planet map, the globe and in 3D.

The boundaries, names and designations shown do not imply any judgement on the legal status of any territory, or any endorsement or acceptance of such boundaries. Countries: Natural Earth (public domain).

03Live map

Hazards and exposure in Indonesia

Flood water, active fires and surface heat beside population and night-time lights, over Indonesia.

The interactive map needs JavaScript; the layer list and sources are below.

Layers 3

Hazards and exposure

Latest available

NASA GIBS / EOSDIS · ASTER GDEM (METI, NASA) · Blue Marble (NASA) · © OpenStreetMap contributors (ODbL) · Natural Earth

Loading the latest NASA imagery.

Drag to move. Ctrl or ⌘ and scroll, pinch or the buttons to zoom; hover for the values under the pointer; reset returns to the region.

Hazards and exposure, framed on Indonesia.Satellite and model products as NASA publishes them, each with its own date. They are indicators, not assessments of any place.

Data: NASA GIBS · ASTER GDEM · Blue Marble · © OpenStreetMap contributors · Natural Earth · NASA EONET · U.S. Geological SurveySources and licences

  • We acknowledge the use of imagery provided by services from NASA's Global Imagery Browse Services (GIBS), part of NASA's Earth Science Data and Information System (ESDIS). Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). NASA open data
  • We acknowledge the use of imagery provided by services from NASA's Global Imagery Browse Services (GIBS), part of NASA's Earth Science Data and Information System (ESDIS). Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). NASA open data
  • VIIRS near-real-time products (flood, land surface temperature, snow cover, corrected reflectance), NASA LANCE; imagery via NASA GIBS. Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). NASA open data
  • NASA Fire Information for Resource Management System (FIRMS), VIIRS 375 m active fire product, NASA LANCE; vector tiles via NASA GIBS. Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). NASA open data
  • Center for International Earth Science Information Network (CIESIN), Columbia University. 2018. Gridded Population of the World, Version 4 (GPWv4): Population Density, Revision 11. NASA Socioeconomic Data and Applications Center (SEDAC). Licensed under CC BY 4.0. Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). doi:10.7927/H49C6VHW. CC BY 4.0
  • VIIRS Black Marble night-time lights, NASA Goddard Space Flight Center; distributed by the NASA Level-1 and Atmosphere Archive and Distribution System (LAADS DAAC); imagery via NASA GIBS. Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). NASA open data
  • MODIS and VIIRS atmosphere products, NASA LANCE and LAADS DAAC; imagery via NASA GIBS. Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). NASA open data
  • ASTER GDEM is a product of METI and NASA (ASTER Global Digital Elevation Model V003, NASA LP DAAC); imagery via NASA GIBS. Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). Cite as: NASA/METI/AIST/Japan Spacesystems and U.S./Japan ASTER Science Team (2019). ASTER Global Digital Elevation Model V003. doi:10.5067/ASTER/ASTGTM.003. NASA open data
  • Made with Natural Earth. Free vector and raster map data @ naturalearthdata.com. Public domain
  • © OpenStreetMap contributors (ODbL), via NASA GIBS (coastlines, boundaries, roads and place names). Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). ODbL
  • Blue Marble, NASA Earth Observatory; imagery via NASA GIBS. Colours redrawn from the published colour map; values averaged into H3 cells where shown (modified). NASA open data
  • Context on the globe and flat map: coastlines, boundaries, roads and place names from NASA GIBS reference layers (OpenStreetMap data, ODbL, © OpenStreetMap contributors); Blue Marble imagery as an optional base; 3D terrain and the elevation read-out from the ASTER GDEM elevation colour index (5 m to 200 m classes, exaggerated for legibility). Boundaries are drawn as published and imply no position on any territory.
  • Globe: MapLibre GL JS 6.9.1, BSD-3-Clause, © MapLibre contributors.
  • Live events: NASA Earth Observatory Natural Event Tracker (EONET); events are indicative and keep their original source links.
  • Live: NASA EONET Events are indicative, not authority warnings.
  • Live: U.S. Geological Survey Events are indicative, not authority warnings.
  • NASA GIBS: We acknowledge the use of imagery provided by services from NASA's Global Imagery Browse Services (GIBS), part of NASA's Earth Science Data and Information System (ESDIS).
  • River discharge forecast, 30 days with range (GloFAS via Open-Meteo): Contains modified Copernicus Emergency Management Service information 2026; not a flood warning.
  • Weather data by Open-Meteo.com (https://open-meteo.com/), licensed under CC BY 4.0 (https://creativecommons.org/licenses/by/4.0/).
  • Optional layers (10 sources in the layer list: live, forecast, observed and context) print their provider credit on the map and here when switched on; forecasts are model output and derived indices are estimates.

Layers and dates

  • Flood water, 3-day composite: VIIRS Global Flood Product, NASA LANCE · 14 Oct 2026
  • Active fires and thermal anomalies: VIIRS NOAA-20 375 m (FIRMS), NASA LANCE FIRMS · 13 Oct 2026
  • Population density, 2020: Population: CIESIN, Columbia University, Gridded Population of the World v4.11 (2018), NASA SEDAC, CC BY 4.0 · static
  • Land surface temperature, day, 8-day composite: VIIRS NOAA-20 Level 3, 8-day, NASA LANCE · 14 Sep 2026
  • Night-time lights, daily: VIIRS Black Marble (VNP46A2), NASA LAADS DAAC · 12 Oct 2026
  • Aerosol optical depth, daily: VIIRS NOAA-20 Deep Blue AOD, NASA LANCE · 13 Oct 2026

04The subject

The subject, methods and measures and debates and bodies

The field and its scope

For operations, process safety and plant engineers, industrial security staff, materials specialists and managers who need to assess production risk, process hazards, operational technology exposure and the resilience of manufacturing to shocks in inputs, energy and labour.

05The method

From an initiating event to a tolerable frequency: layers of protection and the integrity a safety function must reach

A process upset happens at a frequency; each independent protection layer fails on demand with a probability; the product of the two is how often the hazard is reached; comparing that frequency with the tolerable one tells the designer how much risk reduction the safety-instrumented function must supply.

Sources: Center for Chemical Process Safety, Layer of Protection Analysis: Simplified Process Risk Assessment (2001); Center for Chemical Process Safety, Guidelines for Risk Based Process Safety (2007); Khan, Rathnayaka and Ahmed, Methods and models in process safety and risk management: past, present and future (2015); IEC 61511-1:2016, Functional safety: safety instrumented systems for the process industry sector (2016).

06Instrument

Advanced industry, manufacturing and materials

Advanced industry, manufacturing and materials: 0 primary courses open, 2 in preparation and 3 also taught here, across 8 subtopics. Courses: RAN-314 L2 in preparation, RAN-370 L2 in preparation, RAF-115 L1 also taught here, RAF-116 L1 also taught here, RAT-219 L2 also taught here.RAN-314RAN-370RAF-115RAF-116RAT-219
Advanced industry, manufacturing and materials at a glance
  • Open, 0
  • In preparation, 2
  • Also taught here, 3
  • Subtopics, 8
Course codes from the curriculum; study levels L1 to L4.
Advanced industry, manufacturing and materialsRegister
  1. CoursesIn preparation
  2. LevelsL2 Intermediate
  3. LabsNetwork lab, Map lab

Risk Academy · Infrastructure, Energy and Industry

07Standards and evidence

Standards and evidence, research and evidence, profile, what is changing and learning

Nexus Standards it teaches and relies on

The Nexus Standards the discipline teaches toward, grouped by master standard, with the disciplines that teach each.

Nexus Standards at the AcademyThe Academy proposes how each discipline teaches toward the Nexus Standards; the mapping is open for public review.

08Console

How Advanced industry, manufacturing and materials is taught, as a process you can run

Press Play to run this process from this page's own data.

09Practice

Practice, learning and connections

How technology helps and what risk it brings

10Take part

Take part in Infrastructure, Energy and Industry

Start from who you are.

11References

Core references and where to begin

Start with Center for Chemical Process Safety, then Khan, then Baker.

12Questions

Questions, answers and key terms

Is study here free?
Yes. Every course and learning material of Risk Academy, led by the Nexus Consortium, is free to study, self-paced or with a cohort. Ordinary participation has no fee; paid work, internships and fellowships are separate arrangements.
What does completing a course give me?
A completion record: the course, its version, the date and what was assessed, private by default and shared by you. It stacks into discipline, department and programme achievements. A record states what was studied and assessed and does not certify competence; it is not a licence, a professional title or an employment status.
Where do the data and the places come from?
Every faculty teaches on a twin of a real place built from open data; each layer carries its provider, licence and date, and every result on the Academy states its source. Maps and figures are indicators for teaching, never an assessment of a place.
How do I take part beyond the courses in advanced industry, manufacturing and materials?
Form a competence cell of three to seven people, study a shared pathway, take a supervised assignment in the National Working Groups, or bring a cohort from your institution. For organisations.

Key terms

Term

Operational technology

Hardware and software that monitor and control physical equipment and processes.

Term

Functional safety

Safety that depends on control systems working correctly in response to their inputs.

Term

Just-in-time production

Production that keeps minimal inventory and relies on timely deliveries.

Term

Advanced material

A material engineered for new or much improved properties, such as composites or nanomaterials.

ReportsContribute

Contribute evidence from this page.

Reports is the Consortium's quarterly publication. What you know about this subject can become evidence, a case or a correction in the next edition, credited to you and published under CC BY 4.0 where it is your own work.

Risk Academy
Advanced industry, manufacturing and materials

Prepare with a related course

Open courses in connected disciplines teach the methods this discipline will build on.